Projects & Case Studies
Representative examples illustrating the types of problems CFC's chemistry solves in construction and foundry settings — metallurgical chemistry for grey iron and aluminium casting, and construction chemistry for waterproofing, flooring, repair, and grouting.
From the furnace and the formwork.
Six illustrative projects across both divisions, showing how CFC chemistry and technical support are intended to be applied on site.
Grey-iron foundry — sample project
Measurable scrap reduction on a grey-iron furnace — without changing the alloy ratio.
Erratic shrinkage porosity across a range of wall thicknesses, traced to oxygen pickup at the ladle stage. CFC's calcium-silicate deoxidiser blend stabilises the oxygen level and is intended to reduce the scrap rate within a few production weeks. Illustrative scenario only.
Read full case study →Water-treatment structure — sample project
Potable-water tank waterproofing with a crystalline cementitious slurry.
A cementitious coating suitable for potable-water contact and resistant to backpressure. CFC's crystalline waterproofing slurry, applied in two coats, is intended to pass ponding tests on first inspection. Illustrative scenario only.
Read full case study →New-build foundry — sample project
Mould coating qualified across a new grey-iron line in a short trial period.
Shows how CFC's metallurgical range — fluxes and mould coatings — together with technical support is intended to be used when qualifying a new line. Not a record of any specific customer engagement or result.
Read full case study →Food-production facility — sample project
Large-area industrial epoxy flooring over a prepared concrete substrate.
A food-grade floor requiring a solvent-free epoxy over concrete with surface laitance. Full mechanical preparation followed by CFC's water-based epoxy system is intended to meet audit requirements with no delamination at follow-up. Illustrative scenario only.
Read full case study →Aluminium die-casting plant — sample project
Reducing hydrogen porosity in aluminium die-castings via the degassing agent.
Subsurface porosity on a high-pressure die-casting line. Switching to CFC's low-emission degassing tablet is intended to lower dissolved hydrogen and rejection rate within a couple of weeks. Illustrative scenario only.
Read full case study →Infrastructure package — sample project
High-strength non-shrink grout under column base plates in a single shift.
A precision cementitious grout for column base plates on a utility building package. CFC's pre-mixed non-shrink grout, batched in Sadat City on a short lead time, is intended to reach design-strength performance at 28 days. Illustrative scenario only.
Read full case study →Tell us what you're building.
Foundry or construction site — if you have a process problem, we want the details. We'll tell you what chemistry fits, how long it takes to batch, and what result to expect. No guesswork.