Division 01 — Metallurgical / Raw Materials
Raw Materials
Foundry raw materials are the base inputs and additives that go into the melt — ferro alloys, carbon raisers, inoculants, and metallurgical inputs — supplied to control composition and metallurgical quality.
Controlling the chemical composition of the melt is the foundation of casting quality. The right ferro alloy additions set the carbon equivalent, silicon level, manganese, chromium, and trace element content that determine the mechanical properties of the solidified casting. Carbon raisers restore carbon lost to oxidation or adjust the charge composition to target. Inoculants added to iron melts control the graphite structure that governs tensile strength and machinability in grey and ductile iron. CFC Egypt supplies EGYFLUX SSF from our Metallurgical Chemicals division, while broader raw material sourcing — ferro alloys, carbon raisers, and other metallurgical inputs — is available through our Trading Division, which sources and supplies metallurgical inputs to complement the manufactured product range.
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What It Covers
Foundry raw materials span the principal metallurgical input categories required to set melt composition, adjust carbon content, and control microstructure in the final casting.
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Ферросплавы
Master alloys of iron with silicon, manganese, chromium, nickel, molybdenum, and other elements — added to the melt in precise quantities to achieve the required composition for the target alloy grade. Ferro silicon controls graphitisation in cast iron; ferro manganese adjusts manganese for hardness and desulphurisation; ferro chrome is used in abrasion-resistant and corrosion-resistant alloy irons and steels. Sourced through the CFC Trading Division.
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Carbon Raisers
Carbon-containing materials — calcined petroleum coke, graphite, and anthracite — added to the furnace or ladle to increase or adjust the carbon content of the melt. Correct carbon equivalent control is central to the properties of grey and ductile iron castings. The choice of carbon raiser grade depends on target carbon, acceptable sulphur, and furnace type. Sourced through the CFC Trading Division.
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Inoculants
Ferro silicon-based inoculants containing trace-level active elements (calcium, barium, strontium, aluminium) that provide nucleation sites to control graphite distribution in grey and ductile iron. Added in small quantities to the ladle or in-stream immediately before pouring, inoculants prevent undercooling, hard spots, and chill formation, and improve the consistency of casting properties across a section. Sourced through the CFC Trading Division.
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EGYFLUX SSF — Sodium Fluorosilicate (Na₂SiF₆)
EGYFLUX SSF is sodium fluorosilicate (sodium silico-fluoride, Na₂SiF₆) — a white powder with very low solubility in water and insoluble in alcohol — manufactured by CFC Egypt. It is used as the active fluoride component in light-metal and aluminium melting fluxes, where it lowers surface tension and reduces adhesion between liquid aluminium and oxide particles for cleaner, more efficient melting. Available from our Metallurgical Chemicals division as a standalone product for foundries and flux processors with in-house blending capability. Contact us for specifications and pricing.
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Where They're Used
Foundry raw materials are consumed in every furnace heat. Their correct selection and dosing determines the final properties of every casting produced — making raw material supply reliability as important as manufacturing quality.
Grey Iron Foundries
Grey iron foundries use ferro silicon and carbon raisers in every heat to maintain carbon equivalent and control graphite type. Inoculants are added at the ladle or in-stream to ensure consistent flake graphite distribution, mechanical properties, and machinability across the batch. Raw material consistency — particularly in sulphur and nitrogen content of carbon raisers, and in the active element composition of inoculants — directly determines casting consistency and scrap rate.
Ductile Iron Foundries
Ductile iron production requires very low sulphur base iron (typically below 0.01% S) before magnesium treatment — making desulphurising ferro alloys and low-sulphur carbon raisers critical inputs. After Mg treatment, inoculation is mandatory to nucleate the spheroidal graphite that gives ductile iron its high elongation and impact strength. The iron chemistry window for ductile iron is narrow; consistent raw material quality reduces the risk of undercooled graphite structures and carbide formation that would cause casting rejection.
Steel Casting
Steel foundries use ferro alloy additions — ferro manganese, ferro silicon, ferro chrome, ferro nickel, ferro molybdenum — to achieve the specified composition of carbon, alloy, or stainless steel grades. Carbon raisers are used to adjust carbon levels in the melt and are selected for minimal sulphur and nitrogen contribution. The alloy addition sequence and timing in the EAF or induction furnace must be optimised to minimise loss of volatile alloying elements and achieve the target analysis within the narrowest possible compositional range.
Non-Ferrous Melting
Aluminium and copper foundries use master alloys — aluminium-silicon, aluminium-copper, aluminium-titanium-boron — to adjust composition in the furnace. Grain refiners and modifier alloys are specialist raw material inputs that control the solidification microstructure of aluminium castings — finer grain and modified silicon eutectic both improve mechanical properties and reduce sensitivity to porosity. These materials complement CFC's flux and degassing range in the overall aluminium treatment cycle.
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CFC Raw Materials Products
EGYFLUX SSF — sodium fluorosilicate (Na₂SiF₆) — is the principal raw material manufactured by CFC Egypt's Metallurgical Chemicals division, used as the active fluoride component in light-metal and aluminium melting fluxes. For broader foundry raw material requirements — ferro alloys, carbon raisers, inoculants — contact our Trading Division.
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