{"id":1458,"date":"2026-05-30T20:58:21","date_gmt":"2026-05-30T17:58:21","guid":{"rendered":"https:\/\/cfc.codev-eg.com\/?page_id=1458"},"modified":"2026-06-01T02:06:27","modified_gmt":"2026-05-31T23:06:27","slug":"metallurgical-solutions","status":"publish","type":"page","link":"https:\/\/cfc.codev-eg.com\/ru\/products\/trading-division\/metallurgical-solutions\/","title":{"rendered":"Metallurgical Solutions"},"content":{"rendered":"\t\t
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Division 03 \u2014 Trading Division \u2014 Metallurgical Solutions<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Metallurgical\nSolutions<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Metallurgical engineering solutions encompass the capital equipment, consumables, and technical supply that support the full foundry melting and casting process \u2014 from the melting furnace that converts charge material to liquid metal, through the crucibles and ladles that hold and transfer it, to the filters and blasting media that determine final casting quality. These are the tools of the melt shop, not the chemistry of the melt.\n\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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CFC Egypt's Trading Division sources and supplies melting furnaces, foundry crucibles, ceramic foam filters, and steel shots for iron and aluminium foundries in Egypt and across the MENA region. This equipment and consumables range complements the metallurgical chemistry supplied by both the Trading Division and CFC Egypt's Manufacturing Division, enabling customers to consolidate their foundry supply under a single technical partner. Supply is supported by application guidance on furnace selection, filter sizing, crucible material, and shot specification.\n\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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What We Supply\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Four foundry equipment and consumable categories covering the melting, holding, filtration, and surface finishing stages of iron and aluminium casting operations.\n\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Melting Furnaces\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Melting furnaces for iron, steel, aluminium, and copper melting and holding \u2014 including induction (coreless medium-frequency and channel) types and, together with CFC's partner CEOTHERM, a wide range of melting solutions especially for the non-ferrous (aluminium) industry. Selection factors include charge material, required melting rate, holding capacity, power supply constraints, and scrap handling requirements. CFC Egypt assists with furnace specification, sourcing, and commissioning support as part of a broader metallurgical supply package.\n\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Foundry Crucibles\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Refractory crucibles for induction and fuel-fired furnaces \u2014 acid, basic, and neutral compositions \u2014 matched to the metal being melted and the furnace chemistry. CFC supplies crucibles ideal for melting non-ferrous metals such as aluminium, copper, zamak, brass, bronze, gold and silver. Crucible choice directly affects lining life, metal cleanliness, and furnace availability. Correct sintering procedure and operating practice are as important as crucible specification in achieving extended campaign life.\n\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Ceramic Foam Filters\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Alumina, silicon carbide, and zirconia ceramic foam filters for iron, ductile iron, steel and non-ferrous casting filtration \u2014 with a low bulk density of 0.25\u20130.65 g\/cm\u00b3 and high porosity of 60\u201390%. Placed in the runner system to intercept non-metallic inclusions before they reach the mould cavity. Filter size, pore rating, and ceramic composition are selected based on metal type, pour rate, and inclusion type. Filtration consistently reduces rejection rates in inclusion-sensitive casting applications.\n\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Steel Shots\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Spherical and angular steel abrasive for shot blasting castings after shakeout. Removes residual sand, scale, and surface oxidation; peening action introduces compressive residual stress that improves fatigue performance in dynamically loaded parts. Shot size and hardness are matched to the casting material, blasting equipment, and required surface finish. Consistent shot quality is critical to uniform surface preparation at volume.\n\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Where These Solutions Are Used\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Melting furnaces, crucibles, filters, and steel shots are core operational inputs at every iron and aluminium foundry producing castings at any scale.\n\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Iron & Ductile Iron Foundries\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Grey and ductile iron foundries require induction or cupola melting furnaces, refractory crucibles matched to the metal chemistry, and ceramic foam filters for inclusion-critical castings such as pressure pipe fittings, automotive brake components, and precision grey iron parts. Steel shots are used in shot blast cabinets and tumblers to clean castings after shakeout and prior to inspection.\n\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Aluminium Foundries & Die Casters\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Aluminium gravity-die, sand, and high-pressure die casting operations use induction or gas-fired melting furnaces, silicon carbide-graphite crucibles for small-batch operations, and ceramic foam filters in the runner system for sand and gravity-die castings. Shot blasting of aluminium castings uses steel or aluminium shots depending on the contamination risk tolerance of the customer.\n\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Steel Foundries & Melt Shops\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Steel casting foundries use induction melting furnaces, basic-practice crucibles, and zirconia ceramic foam filters for high-temperature steel casting filtration. Steel shots are widely used in foundry and fabrication shot blasting \u2014 cleaning weldments, castings, and structural steel for coating systems where surface preparation to Sa 2.5 or Sa 3 is specified.\n\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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New Foundry Setup & Expansion\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Foundries establishing new operations or expanding capacity benefit from a single supply partner able to specify and source melting furnaces, crucibles, filters, and consumables alongside the metallurgical chemistry required for their specific metal and process. CFC Egypt's Trading Division can support this consolidated supply, reducing the sourcing complexity of a new foundry or greenfield melt shop installation.\n\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Metallurgical Solution Products\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Foundry equipment and consumables sourced and supplied by CFC Egypt's Trading Division \u2014 melting furnaces, crucibles, ceramic foam filters, and steel shots.\n\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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