Division 03 — Trading Division — Master Alloys

Мастер Сплавов

Master alloys are concentrated alloys of a base metal — typically aluminium — with one or more active elements, formulated to dissolve quickly and uniformly into a larger melt. They allow precise, reproducible additions of grain-refining, modifying, or hardening elements at the trace levels required by modern aluminium alloy specifications, without the handling and recovery challenges of adding pure elements directly.

CFC Egypt's Trading Division supplies aluminium master alloys — Al-Ti-B grain refiners and Al-B grain refiners — to aluminium foundries, casthouses, and rolling mills in Egypt and the MENA region. For a broader range of aluminium alloys and casting grades, CFC Egypt's sister company BossMetal is a dedicated aluminium alloy supplier serving the same market. Together, both companies provide a comprehensive source of aluminium metallurgical inputs for the region.

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What We Supply

Aluminium master alloys for grain refinement of wrought and casting alloys, and for electrical-conductor aluminium processing.

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Al-Ti-B — Grain Refiner

The standard aluminium grain refiner for wrought and casting alloys. Al-Ti-B master alloys contain TiB₂ particles and dissolved titanium, which together provide a large number of nucleation sites during solidification, producing a fine, equiaxed grain structure. Available in rod and waffle ingot form; addition rate is typically 1–3 kg per tonne of aluminium depending on the target grain size and alloy system.

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Al-B — Boron Master Alloy

Al-B master alloys are used in electrical-grade (EC) aluminium production to remove titanium and vanadium from solid solution by precipitating them as borides. This reduces electrical resistivity to meet EC conductor standards. Al-B is not a substitute for Al-Ti-B in standard grain-refining applications; its boron content is directed specifically at the neutralisation of conductivity-reducing transition metal impurities.

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Al-Sr — Modifier (via BossMetal)

Strontium modification of hypoeutectic Al-Si casting alloys transforms coarse acicular silicon into a fine fibrous structure, substantially improving elongation and fatigue life. For Al-Sr modifiers and a complete range of aluminium alloy products, CFC Egypt works with its sister company BossMetal, a specialist aluminium alloy supplier serving the MENA region.

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Where Master Alloys Are Used

Master alloys are used wherever aluminium alloys are melted and cast — from primary smelters and rolling mills to die casting shops and sand casting foundries.

Aluminium Die Casting

High-pressure die casting operations producing automotive components, housings, and structural parts use grain refiners and modifiers to ensure consistent microstructure and mechanical properties across high-volume production runs. Fine grain and modified silicon morphology improve pressure tightness, surface finish, and post-cast machining performance.

Rolling Mills & Extruders

Aluminium rolling mills casting slabs and billet for rolling or extrusion add Al-Ti-B grain refiner to the melt stream using continuous rod feeding systems. Fine grain ensures uniform deformation during hot rolling and extrusion, reduces surface cracking tendency, and gives consistent mechanical properties across the slab or billet cross-section.

Electrical Conductor Aluminium

EC-grade aluminium for electrical conductor wire and cable must meet tight electrical resistivity limits. Al-B additions are used to precipitate titanium and vanadium as insoluble borides, removing them from solid solution and restoring conductivity to specification. This is a critical process step in the production of overhead power line conductors and winding wire.

Gravity & Sand Casting Foundries

Aluminium foundries producing gravity-die and sand castings — wheels, pump housings, brackets, and structural components — use Al-Ti-B grain refiners to reduce hot tearing, improve feeding, and achieve consistent tensile properties. Al-Si casting alloys also benefit from strontium modification via BossMetal-sourced Al-Sr, which transforms silicon morphology and substantially raises elongation in safety-critical parts.

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Master Alloy Products

Aluminium master alloys sourced and supplied by CFC Egypt's Trading Division — Al-Ti-B and Al-B for grain refinement and electrical conductor processing.

Al-TI-B

Замедлитель схватывания бетона и суперпластификатор (ASTM C-494 - тип A, D и G)

Al-B

Замедлитель схватывания бетона и суперпластификатор (ASTM C-494 - тип A, D и G)

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Frequently Asked Questions

Technical questions on master alloy selection, grain refinement, and modification answered plainly. Contact our team for application-specific advice.

A master alloy is a concentrated alloy of a base metal (usually aluminium) with one or more minor alloying elements in a form designed for precise, controlled addition to a larger melt. Instead of adding a pure element — which may dissolve slowly, segregate, or be difficult to handle in small quantities — the foundry or casthouse adds a master alloy that dissolves quickly and distributes evenly. Common aluminium master alloys include Al-Ti-B for grain refinement, Al-Sr for silicon modification, Al-B for boron addition to electrical-grade aluminium, and various Al-element hardeners for composition adjustment.

Grain refinement is the process of producing a fine, equiaxed grain structure during solidification by providing a large number of nucleation sites before the melt freezes. In aluminium alloys, this is achieved by adding an Al-Ti-B or Al-Ti-C master alloy, which introduces TiB₂ or TiC particles that act as heterogeneous nucleants. A fine grain structure improves tensile strength, elongation, fatigue resistance, and surface finish compared with a coarse columnar structure. It also reduces hot tearing tendency and improves feeding during casting, directly increasing casting yield.

Silicon modification with strontium (Sr) is applied to hypoeutectic Al-Si casting alloys (such as A356 and A380) to change the silicon particle morphology from coarse, brittle acicular plates to a fine, fibrous, interconnected structure. The modified silicon morphology substantially improves elongation and fatigue life compared with unmodified alloys. Strontium is introduced as an Al-Sr master alloy (typically 5–10% Sr) added to the melt just before casting. The modification effect must be maintained through controlled holding time and addition rate, as strontium fades with time and exposure to hydrogen. For Al-Sr products, contact CFC Egypt's sister company BossMetal at bossmetal.net.

Al-Ti-B (aluminium-titanium-boron) is the standard grain refiner for wrought and casting aluminium alloys, acting through TiB₂ nucleant particles plus dissolved titanium to promote fine equiaxed grain structures. Al-B (aluminium-boron) is a specialist master alloy used primarily for electrical-conductor (EC) grade aluminium, where titanium and vanadium impurities increase electrical resistivity. Adding Al-B causes titanium and vanadium to precipitate as borides and be removed from solid solution, reducing resistivity to meet electrical conductor standards. Al-B is not a general grain refiner and should not be substituted for Al-Ti-B in standard casting or wrought alloy applications.

CFC Egypt's Trading Division supplies Al-Ti-B and Al-B grain refiners as part of its master alloy range. For a broader selection of aluminium alloys — including secondary and primary aluminium ingots, wrought and casting alloy grades, and specialist master alloys — CFC Egypt's sister company BossMetal is a dedicated aluminium alloy supplier serving the MENA region. Customers requiring both master alloys and aluminium base alloys can contact either company for sourcing guidance.

Поговорите с нами

Need master alloys for your aluminium operation?

Tell us your alloy system, the process you run (casting, rolling, or extrusion), and the grain size or modification target you need to hit. Our team will advise on the correct master alloy type, addition rate, and supply arrangement — and connect you with BossMetal for a broader aluminium alloy range.